The Specification

Bill of Materials — every component chosen for stability, serviceability, and quiet action.

  • Precision solid brass hinge with hand-rolled premium cigars

    Precision Hinges

    Best-in-class • Brass or Stainless • Made in Northern Ireland

    Maker
    Same maker as locks & handles
    Purpose
    Engineered for high-end boxmaking
    Geometry
    Multi-leaf knuckle; low-friction pivot
    Fit
    Hand-mortised; screws timed
    Finish
    Polished or brushed; set matched

    A smooth, quiet arc with a lifetime service path.

  • Precision box lock and related hardware

    Box Locks

    Precision lockwork • Composed, soft close • Northern Ireland

    Maker
    Same maker as hinges & handles
    Body
    Solid brass / stainless; noise-damped
    Action
    Short-throw cam; tuned for low friction
    Detail
    Matched escutcheon & key
    Service
    Field-serviceable components

    Secure engagement with a confident, unhurried ‘thump’.

  • Stainless steel tray handle

    Tray Handles

    Finish-matched • Low-profile • Northern Ireland

    Maker
    Same maker as hinges & locks
    Material
    Brass / stainless
    Profile
    Low projection; hand-finished
    Mount
    Captured, timed fasteners
    Match
    Coherent set with hinges & lock

    A consistent hardware language through the interior.

  • Mechanical hair hygrometer

    Mechanical Hair Hygrometer

    German instrument • Calibrated at assembly

    Type
    Mechanical hair
    Bezel
    Brass or stainless (finish-matched)
    Face
    Three faceplates available
    Calibration
    Aligned and set during build
    Service
    Accessible for future tuning

    Quiet, dependable readings that match the hardware.

  • Cedar tray and interior liners

    Woods & Liners

    Spanish cedar (Cedrela spp.) • Aroma & humidity buffering

    Surfaces
    Film-free, hygroscopic interior
    Elements
    Trays, dividers, carriers
    Airflow
    Vent paths maintain circulation
    Selection
    Alternates by brief on request
    Care
    Season per ownership guide

    Stabilises the micro-climate and preserves bouquet.

  • Interior lid coatings and seal lands

    Seal Lands & Barrier

    Precision-milled lands • Moisture-barrier layer

    Interface
    Lapped seal lands for repeatable closure
    Barrier
    Moisture membrane between interior and base
    Behaviour
    Calm, non-binding closing action
    Stability
    Supports steady interior humidity
    Service
    Replaceable components where appropriate

    A sealing strategy built for stability, not force.

  • Finish system at the bench

    Finish System

    Italian 2K systems • Satin to mirror

    Chemistry
    2K polyurethanes / polyester
    Build
    Multi-coat; level-sanded through the grits
    Polish
    Hand-polished up to 8000 grit
    Repair
    Polishable and serviceable
    Result
    Clarity, depth, and durability

    A quiet, deep finish tailored to species and brief.

  • Sheathing and casework in process

    Sheathing

    Leathers, suedes, and exotics • Hand-wrapped

    Materials
    Pig suede • Goat suede • Cow suede • Exotics • Fish skins
    Character
    Pig & goat present a notably plush hand
    Method
    Tight radius wrapping; crisp edge reveals
    Adhesives
    Non-outgassing, interior-safe chemistry
    Service
    Repairable panels where specified

    A tactile exterior language with quiet luxury under hand.

  • Cedar cigar tray with hygrometer

    Trays & Dividers

    Built in-house • Airflow-aware

    Material
    Spanish cedar (others by brief)
    Design
    Vent paths; finger reliefs
    Fit
    Non-rattle capture
    Hardware
    Finish-matched handles
    Layout
    Configurable compartments

    Organises the collection without impeding circulation.

  • Boveda carrier interior

    Climate Media Carrier

    Dedicated carrier • Even distribution

    Media
    Sealed humidity media packs
    Access
    Tool-free replacement
    Placement
    Clear airflow paths
    Capacity
    Scaled to humidor volume
    Service
    Discrete, serviceable mount

    Secures media and distributes humidity unobstructed.

  • Fixings and adhesives at the bench

    Fixings & Adhesives

    Brass / Stainless fasteners • Non-outgassing adhesives

    Fasteners
    Slotted, polished, timed
    Adhesives
    Formulated for wood interiors
    Air
    Low-odour after cure
    Service
    Clean removal paths
    Detail
    No witness marks

    The unseen choices that protect fit and air quality.

  • Suede presentation base

    Presentation Base

    Suede-wrapped base • Surface-safe

    Interior
    Spanish cedar platform
    Between
    Moisture-barrier layer
    Exterior
    Suede: pig • goat • cow
    Note
    Pig & goat suedes present the most luxurious hand
    Footing
    Non-marring, stable

    Protects surfaces and finishes the piece quietly.

Hardware comparison
CriteriaBrassStainless
LookWarm, classicCrisp, modern
PatinaDevelops gracefullyHolds finish
MatchLocks • Hinges • HandlesLocks • Hinges • Handles
Both available polished or brushed; finish-matched across hinges, locks, and handles.
Finish system comparison
Finish System2K PolyurethanePolyester
Use caseDurable, repairable gloss/satinUltra-level, piano-like gloss
WhyClarity & chemical resistanceExtreme build and depth
Both systems are Italian 2K; selection is tuned by species, color, and brief.

See how it’s executed

From seal lands and mortises to finish and final calibration—our stages favour calm, repeatable results.

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